archer56
Staff Thermal Analysis Engineer
At a Glance
- Location
- San Jose, California, United States
- Experience
- 5+ years
- Compensation
- targeting a base pay between $152,100.00 - $190,100.00 annually. Actual compensation
- Posted
- 2026-03-09T16:38:04-04:00
Key Requirements
Required Skills
Domain Knowledge
- Aerospace
- Automotive
- Engineering
- Manufacturing
Requirements
MS / PhD in Aerospace or Mechanical Engineering or a related field
5+ years of experience in thermal analysis and design within the aerospace or automotive industry
Strong understanding of heat transfer fundamentals (conduction, convection, radiation) and their application in aerospace and/or automotive systems
Demonstrated experience with thermal management of aerospace structures and/or high-power density systems and LRUs
Demonstrated experience with CFD and FEA software packages (e.g. NASA Overflow and/or Fun3D CFD solvers, StarCCM+, Ansys Fluent and Thermal analysis packages, Abacus, Nastran)
Demonstrated experience with thermal testing and test-data correlation
Responsibilities
Perform detailed thermal analysis of the airframe, considering external heating, solar radiation, internal heat sources, and insulation
Develop and implement thermal management solutions for airframe composite structures to mitigate thermal stress, manage material temperatures limits, and maintain structural integrity
Design and optimize cooling solutions (e.g. forced and/or natural convection, heat pipes, liquid cooling etc.) for aircraft systems and LRUs, including but not limited to actuators, flight control, avionics, and electrical distribution systems, to ensure operation within specified temperature limits in accordance with the vehicle design envelope
Perform parametric studies and sensitivity analyses to optimize thermal design of aircraft structure as well as vehicle systems and LRUs
Develop, refine, and use advanced CFD and FEA models to simulate complex thermal scenarios and validate design assumptions
Support the planning and execution of test campaigns at component, system, and aircraft levels to collect data for thermal models correlation and validation